Engineer manufacturing [h1.location_city]

As a Die Casting Manufacturing Engineer , you will be responsible for improving, optimizing, and sustaining aluminum die casting manufacturing processes to meet high-quality standards and production efficiency. You will collaborate with cross-functional teams to solve engineering challenges, introduce new technologies, and contribute to the overall success of operations.

The incumbent is expected to perform the following essential functions :

Process Optimization : Develop, optimize, and troubleshoot aluminum die casting processes to improve product quality, yield, and cycle time.

Tooling and Equipment Maintenance : Collaborate with toolmakers and maintenance teams to ensure that dies, tooling, and equipment are properly maintained and meet production requirements.

Laser Marking : Oversee and optimize the laser marking of parts, including implementing 2D matrix codes for traceability and quality assurance. Ensure accurate and consistent marking throughout production.

Auto Deburring : Manage and improve the auto deburring process to ensure parts are free of burrs, sharp edges, and other imperfections, meeting required quality standards.

Trim Pressing : Oversee trim pressing operations to remove excess material, ensuring the final product meets design specifications while maintaining process efficiency.

Distortion Tables : Utilize distortion tables to monitor and correct any material distortion or warping during the die casting process, ensuring product quality and dimensional accuracy.

Quality Control : Ensure that aluminum die-cast parts meet engineering specifications, quality standards, and customer requirements through effective measurement and testing techniques.

Process Design & Improvement : Recommend and implement improvements to existing processes, equipment, and layouts, focusing on cost reduction, energy efficiency, and waste minimization.

Root Cause Analysis : Lead root cause analysis for quality issues, process failures, and non-conformities to implement corrective actions and prevent recurrence.

Documentation and Reporting : Maintain detailed records of process changes, trials, and troubleshooting activities. Create and update process documentation, standard operating procedures (SOPs), and technical reports.

Collaboration : Work closely with cross-functional teams, including production, quality assurance, and R&D, to ensure alignment across maintenance and manufacturing functions.

Qualifications

Education : Bachelor’s degree from an accredited institution, or 4–6 years of related experience with a high school diploma or GED, or an equivalent combination of education and experience.

Experience : 3+ years of experience in aluminum die casting or metal casting manufacturing engineering.

Skills :

In-depth knowledge of aluminum die casting processes.

Experience with laser marking, 2D matrix codes, and traceability processes.

Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and familiarity with casting simulation tools.

Strong understanding of metallurgy, tooling design, and production methodologies.

Experience with auto deburring, trim pressing, and distortion table operations is highly desirable.

Fanuc robotics experience for automation and robotic systems integration in manufacturing.

Experience with lean manufacturing, Six Sigma, or similar continuous improvement methodologies is a plus.

Excellent problem-solving and root cause analysis skills.

Strong written and verbal communication skills, with the ability to work effectively in a collaborative team environment.

Certifications : Lean Six Sigma certification or equivalent is a plus.