Process Simulation Engineer

Duties / Responsibilities

• Leverage simulation tools, mainly Siemens Process Simulate to support digital twin and smart factory initiatives.
• Perform part and product flow analysis
• Produce 2D / 3D CAD models, as needed
• Produce cycle times and sequences of operation
• Perform ergonomic analysis
• Perform Robot Reach & Payload studies
• Perform Robot Path simulation
• Analyze shop needs; recommend process efficiency methods
• Collaborate with cross-functional teams including design, manufacturing, quality, and supply chain to ensure process feasibility and scalability.
• Conduct "what-if" analyses to assess the impact of design changes, resource allocation, or production scenarios.
• Generate reports, visualizations, and recommendations for leadership decision-making.
• Ensure compliance with aerospace standards, regulations, and customer requirements.
• Contribute to continuous improvement projects, reducing cycle times, eliminating bottlenecks, and enhancing throughput.

Required Skills / Abilities :

Extensive experience with Siemens Process Simulate software

3D Modeling software experience; Siemens NX / Sketchup

Experience in digital twin development and Industry 4.0 applications

Experience with integrated systems engineering utilizing a broad range of products manufactured by the automated system

Understanding of controls hardware and software best practices

Understanding of safety protocol and best practices as related to automation.

Experience troubleshooting different component OEM's and applications

Experience in Industry 4.0 applications.

Programming / scripting knowledge (Python, VBA, C++, etc.) for simulation automation.

Prior exposure to DoD, FAA, or EASA regulatory environments preferred

Project management or leadership experience in simulation-driven initiatives.

Education and Experience :

Bachelor's Degree or 5+ years experience in System Engineering, Industrial Engineering, Mechanical Engineering, Manufacturing or Related Discipline

Complex manufacturing process understanding

Candidate should be self-starter and able to work with minimal direction

Excellent judgment and professional maturity

Expert ability to craft clear communications

US Citizen due to program requirements

The ability to obtain a US Government Secret Clearance

Physical Requirements :

Prolonged periods standing and sitting at a desk working on a computer.

Prolonged periods of standing and the ability to traverse a shop environment

Must be able to lift up to 25 pounds at times.

Supervisory Responsibilities :

None

Reports To :

Team Leader

Travel Requirements :

None