Process Engineer

Who we are

In a life without sound, our work provides meaning. As a leading provider of innovative hearing care solutions, we are not just a company that makes products : we are a team on a mission to help people enjoy the delight of hearing. To enable a life without limitations, through our core business brands – Advanced Bionics, Audiological Care, Phonak, Sennheiser (under license) and Unitron – we develop, manufacture and distribute solutions that push the limits of technology and redefine the future of our industry.

Aurora, IL- USA

Process Engineer

This position will support Engineering projects to Launch New Products, Develop and improve manufacturing processes for both New and Service. This role requires thorough knowledge of manufacturing processes, electronic devices and engineering in a highly regulated Medical Device company. The Process Engineer will be responsible for execution of engineering projects tied to process improvement, process development, NPI - New Product Introduction to Manufacturing sites, automation, Robotics, validation, monitoring and reporting and other initiative as directed by the Sr. Manager, Process Engineering while following the quality and regulatory processes for medical devices. This role will also own the Quality inspection process for one of our products from process improvements to decision making.

This position will be based in Aurora, IL-USA, but it will require 25% travel to other sites within the region – USA, Canada, Mexico, and Brazil—and may involve one-off travel to other sites globally.

Responsibilities :

• Closely work with HQ, ME-Manufacturing Engineering Team, and site engineering teams for development and implementation of New or enhanced processes
• Implement New Processes for service through optimization, improvement, root cause analysis.
• Conduct bench testing on all products, hearing instrument components and processes within the AODC engineering lab
• Be a Subject Matter expert on end-to-end manufacturing processes such as 3D printing, assembly, Surface coating & curing, Electroacoustic Testing etc.
• Validate processes as needed per the QMS & SOP
• Create a work instruction, Prepare Layout
• Leads Service Layout Changes by working with site Engineers and Streamlining the process
• Reviews and supports Validation of Service processes and changes in the region

Process Ownership :

Process Improvement :

Process Development :

Project Management :

Other :

General knowledge of other Production Support related discipline

More about you :

Education & Experience :

Skills & Competencies :

Personal Attributes :

A minimum of 200Mb / sec download and 10Mb / sec upload speed internet connectivity is required to support any remote / hybrid employee functionality at Sonova

Don't meet all the criteria? If you’re willing to go all in and learn we'd love to hear from you!

What we offer :

This role's pay range is between : $71,000 – 102,600.00 . This role is also commission eligible / bonus eligible.

How we work :

At Sonova, we prioritize the well-being of our employees and foster an inclusive environment that promotes engagement and collaboration. Our team-customized hybrid work model empowers teams to balance individual needs with business goals, offering flexibility and individualized time management. We recognize the importance of life outside of work and strive to create a supportive and motivating workplace where innovation thrives