Metallurgical Engineer

About Us :

Founded on a commitment to relentless, continuous operational improvement and extraordinary customer service, we at Pursuit Aerospace pride ourselves on competitive cost structures, exceptional on-time delivery, and industry-leading quality.

The Pursuit family of companies has cultivated long-term relationships with our customers around the world through respect, teamwork, technology, and trust. We are driven to develop industry-leading process innovations and manufacturing techniques on behalf of our customers.

About the Opportunity :

We're looking for a Metallurgical Engineer to join our team at Pursuit - Larson Forgings in Chicago, IL.

This site generates approximately $35 million in annual revenue and plays a critical role in our ability to deliver seamless, open-die ring-rolled forgings for aerospace applications.

In this role, you'll be responsible for ensuring metallurgical integrity throughout the forging and heat-treatment processes. You will play a hands-on role in order review, process development, materials testing, failure analysis, and root cause investigations, working in close collaboration with engineering, quality, operations, and customers.

At Pursuit Aerospace, we value problem-solvers with a proactive mindset-those who thrive in fast-paced environments and are passionate about making things better. If you're a detail-oriented quality professional who takes pride in helping teams solve tough problems and get things right the first time, this could be the right next step for you.

Responsibilities :

Review and interpret customer PO's, specifications, drawings, process requirements, and quality clauses.

• Review shop orders / travelers for adherence to applicable customer requirements and to ensure instructions meet internal standards.
• Develop, approve, and maintain metallurgical process instructions and fixed processes.
• Manage metallurgical test plans and coordinate subcontracted testing services.
• Prepare metallurgical documentation, material certifications, and support First Article Inspection Reports (FAIRs) and PPAPs.
• Review and disposition nonconforming material, develop rework instructions as necessary to bring material back into conformance.
• Oversee metallurgical aspects of manufacturing processes, including forging, heat treating, and metallurgical testing of aerospace components.
• Support new product introduction (NPI) through review of RFQ's and participating in long-term improvement projects.
• Ensure compliance with applicable aerospace industry standards and customer-specific quality requirements, including AS9100, ISO 9001, AMS specifications, and NADCAP.
• Work with Plex, Larson's ERP manufacturing software, to perform necessary daily duties.
• Develop and optimize forging and heat treatment procedures for various aerospace alloys.
• Collaborate with operations, quality, and suppliers to improve process capability and product conformance.
• Collaborate with Sales and Program Management to provide technical support.
• Oversee in-house microstructural evaluations, mechanical testing (hardness, tensile), and failure analysis.
• Lead root cause analysis for material-related non-conformances and implement corrective actions using structured tools (5 Whys, Fishbone, 8D).
• Support internal and external audits, including NADCAP, AS9100, and customer audits.
• Participate in continuous improvement initiatives (Kaizen, waste reduction, process optimization) to enhance product quality and operational efficiency.
• Ensure compliance with safety, environmental, and company standards.

Reasonable accommodations may be made to enable individuals to perform the essential functions.

Required Qualifications :

Preferred Qualifications :

Working Conditions :

Compensation & Benefits :

We offer a competitive salary and benefit package, including health and disability insurance, employer-funded retirement contribution, paid time off, and company-paid holidays.

Must be willing and able to work onsite full-time in Chicago, IL. This position is eligible for relocation support.

Equal Opportunity Employer :

Pursuit Aerospace is an Equal Opportunity Employer. We adhere to all applicable federal, state, and local laws governing nondiscrimination in employment, and we do not tolerate workplace harassment based on race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, genetic information, disability, or veteran status.