Composites Manufacturing Engineer (Dayton, Ohio)

iCOMAT is an Advanced Manufacturing business, which provides state-of-the-art lightweighting solutions based on the Rapid Tow Shearing (RTS) process.

We are proud to collaborate with the world’s top OEMs and end-users. Together we develop new frontiers in automated composites manufacturing which revolutionises the aerospace, automotive and space sectors.

Join iCOMAT – Revolutionising the Future of Lightweight Manufacturing!

ICOMAT is an advanced manufacturing company with game changing technology that delivers the lightest structures possible for aerospace and automotive, at a scale, rate and cost efficiency that far exceeds existing composite production processes.

We have ensured iCOMAT is made up of people with the drive and imagination to grow a business that will revolutionise the use of composite materials to enable the next generation of lightweight cars, planes and spacecraft.

We build and operate automated factories for composite materials, delivering components to Tier 1 and OEMs. The business has 3 main divisions that focus on the development of automated production machines, development of software design and production tools and lastly the operation of the factory.

Now working with >25 customers (multiple leading OEMs) and earlier this year we completed the largest ever Series A in composites manufacturing (link) to fuel a significant scale-up with growth plans that will see the business multiply in size over the next 2-3 years and expand operations into Europe and the US.

The business currently has facilities in Gloucester UK (Factory 1), Bristol UK (Hardware R&D Centre) and in Athens GR (Software R&D Centre) - and very soon in Dayton, Ohio (Factory 2).

As we scale and grow, we’re looking for talented individuals to help us continue driving this transformation. If you're ready to be part of a pioneering team that’s reshaping industries and pushing the boundaries of technology, we want to hear from you!

What will you be doing?

• Cover all processes following development, design and receipt of customer requirements to allow Operations to commence efficient, conforming and cost-effective manufacturing whilst retaining the customers’ requirements and fully quality compliance.

• Develop and refine manufacturing processes (layup, cure cycles, RTS, trimming and supporting paperwork – Method Sheets, BoM’s and Routings)

• Ensure handling / use of materials is in line with manufacturers recommendations

• Support Design Engineering as required with analysis of composite materials to determine suitability for specific applications.

• Ensure all manufacturing documentation / instruction complies with quality standards and customer approvals.

• Work with appropriate Team on MRB Reviews to Investigate and resolve any issues related to product quality, process deviations, or non-conformances.

• Support and oversee the creation of BoM’s, Purchasing Specifications, Routings, MoM’s, Testing / Inspection Requirement Sheets that provide all the information / processes to procure, manufacture and achieve compliance, doing so in a safe, repeatable manner.

• Implement tooling and composite fabrication processes

• Provide training and support to production teams to ensure a thorough understanding of composite manufacturing processes.

• Act as a technical resource for troubleshooting and resolving manufacturing issues.

• Support equipment installation and commissioning

• Troubleshoot and improve output with minimal oversight
  

What do we need from you?

• 5+ years proven experience in advanced composites manufacturing, with a focus on process development and optimization. (defence/aerospace)

• Strong understanding of composite materials, their properties, and applications.

• Experience with autoclaves, composites lamination and manufacturing

• Proficiency standard to be able to interrogate CAD files to provide support on Quotations, Design and Inspection.

• Solid grounding in quality protocols (AS9100)

• Independent execution and technical initiative
  

Why iCOMAT?

• Competitive Salary & Benefits: We offer a comprehensive benefits package, including private healthcare, pension scheme.

• Stock Options: Equity options to give employees a stake in the company’s success

• Career Growth Opportunities: Join us at a pivotal time as we scale up, offering unmatched professional growth opportunities in the rapidly advancing field of composite materials.

• Innovation-Focused Culture: We pride ourselves on our inclusive, forward-thinking work environment. Recognized by Bloomberg as a "UK Startup to Watch," iCOMAT celebrates diversity and encourages all applicants, regardless of background, to apply.

• Global Impact: Be a part of our mission to redefine lightweight structures for the automotive, aerospace, and space industries, working with some of the most influential companies worldwide.Ready to be part of something big?

Apply now to learn more and join us on our exciting journey!