Process Engineer

Who we are

At Sonova, we envision a world where everyone can enjoy the delight of hearing. This vision inspires us and fuels our commitment to developing innovative solutions that improve hearing health and human connection - from personal audio devices and wireless communication systems to hearing aids and cochlear implants. We're dedicated to providing outstanding customer experiences through our global audiological care services, ensuring that everyone has the opportunity to engage fully with the world around them.

Guided by a culture of continuous improvement that fosters resilience and self-motivation, our team is united by a shared commitment to excellence and a deep sense of pride in our work, each of us playing a vital role in creating meaningful change,

Here you'll find a diverse range of opportunities that span both consumer and medical solutions and the freedom to shape your career while making an impact on the lives of others. Join us in our mission to create a more connected world, where every voice is heard and every story matters.

Aurora (IL), United States

Process Engineer

Aurora, IL

Process Engineer

This position supports engineering initiatives related to new product launches and improvements to manufacturing and warehouse processes across New and Service operations. The role requires strong knowledge of manufacturing processes, electronic devices, and engineering within a regulated medical device environment.

The Process Engineer will execute projects involving process improvement, process development, NPI, automation, robotics, validation, and reporting, in alignment with quality and regulatory standards.

The role is based in Aurora, IL, and requires approximately 30% travel to regional sites in Mexico, Canada, and Brazil, with occasional global travel as needed.

Responsibilities :

• Closely work with HQ, ME-Manufacturing Engineering Team, and site engineering teams for development and implementation of New or enhanced processes
• Implement New Processes for service through optimization, improvement, root cause analysis.
• Conduct bench testing on all products, hearing instrument components and processes within the AODC engineering lab
• Be a Subject Matter expert on end-to-end manufacturing processes such as 3D printing, assembly, Surface coating & curing, Electroacoustic Testing etc.
• Validate processes as needed per the QMS & SOP
• Create a work instruction, Prepare Layout
• Leads Service Layout Changes by working with site Engineers and Streamlining the process
• Reviews and supports Validation of Service processes and changes in the region

Process Ownership :

Process Improvement :

Process Development :

Project Management :

More about you :

Education & Experience :

Skills & Competencies :

A minimum of 200Mb / sec download and 10Mb / sec upload speed internet connectivity is required to support any remote / hybrid employee functionality at Sonova

Don't meet all the criteria? If you're willing to go allin and learn we'd love to hear from you!

We are looking forward to receiving your application via our online job application platform. For this position only direct applications will be considered. Sonova does not recruit via app, telegram, carrier pigeon or any other format that does not include speaking with an actual human. If you are offered a job without speaking with someone please contact Sonova Human Resources

What we offer :

Company paid life / ad&d insurance

Company paid Short / Long-Term Disability coverage (STD / LTD)

This role's pay range is between : $71,000.00 - 102,600.00 . This role is also commission eligible / bonus eligible.

How we work :

At Sonova, we prioritize the well-being of our employees and foster an inclusive environment that promotes engagement and collaboration. Our team-customized hybrid work model empowers teams to balance individual needs with business goals, offering flexibility and individualized time management. We recognize the importance of life outside of work and strive to create a supportive and motivating workplace where innovation thrives.

Sonova is an equal opportunity employer.

We team up. We grow talent. We collaborate with people of diverse backgrounds to win with the best team in the market place. We guarantee every person equal treatment in regard to employment and opportunity for employment, regardless of a candidate's ethnic or national origin, religion, sexual orientation or marital status, gender, genetic identity, age, disability or any other legally protected status.

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