Process Engineer

Job Description

Job Description

Description : Summary :

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.

Essential Duties and Responsibilities :

• Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.
• Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.
• Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.
• Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.
• Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.
• Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.
• Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.
• Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.
• Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.
• Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.
• Occasional business travel to China and Mexico

Skills and Experience :

Organizational Culture

Physical Work Conditions

Requirements :