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Maintenance Controls Technician at Swedesboro, NJ
Maintenance Controls Technician at Swedesboro, NJDBSI Services • Swedesboro, NJ, United States
Maintenance Controls Technician at Swedesboro, NJ

Maintenance Controls Technician at Swedesboro, NJ

DBSI Services • Swedesboro, NJ, United States
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Job Title : Maintenance Controls Technician

Location : Swedesboro, New Jersey

Job Description :

  • The Maintenance Controls Technician provides advanced electrical and automation support to ensure reliable and continuous plant operations.
  • This role supports process improvements, equipment upgrades, and capital projects by modifying PLC / HMI hardware and software.
  • The position also acts as a technical resource and trainer for first-level maintenance personnel. This role reports directly to the Director of Maintenance & Facilities.

Key Responsibilities :

Controls & Automation

  • Program and modify PLC and HMI systems for process improvements and capital projects.
  • Troubleshoot and support PLC ladder logic, SCADA / HMI configurations, and related control systems.
  • Configure and support control network protocols including Profibus, DeviceNet, DH+, Ethernet / IP, and ControlNet.
  • Ensure programming updates reflect equipment changes, corrective actions, and upgrades.
  • Apply IT networking concepts related to controls and automation systems.

    • Maintenance & Troubleshooting :

  • Serve as secondary electrical support and act as a first-level technician when needed.
  • Troubleshoot and repair controls, automation systems, and electrical equipment.
  • Perform preventive and predictive maintenance to reduce downtime.
  • Support production changeovers, rebuild parts, and install new equipment.
  • Maintain NEC compliance in all electrical work performed.

    • Process Improvement & Project Work :

  • Lead problem-solving initiatives to reduce unplanned downtime across all shifts.
  • Participate in and support capital projects, equipment upgrades, and process design improvements.
  • Modify PM job plans based on system data and OEE feedback.
  • Document improvements, update prints, and create troubleshooting guides.

    • Training & Collaboration :

  • Serve as a "Learning Leader" for new automation and electrical systems.
  • Train electricians, operators, and maintenance personnel on troubleshooting and maintenance best practices.
  • Align with internal teams to resolve issues, improve workflows, and enhance equipment performance.

    • Compliance, Safety & Documentation :

  • Follow GMP, EHS, LOTO, confined space, and hot work procedures.
  • Report safety hazards and corrective actions to leadership.
  • Maintain accurate CMMS records including work orders, parts usage, and equipment history.

    • Required Skills & Experience

  • Demonstrated experience troubleshooting electrical systems, PLC logic, SCADA / HMI, and control networks.
  • Strong understanding of process controls and automation in food, beverage, aseptic, or pharmaceutical environments.
  • Programming experience with Rockwell Automation software including :
  • RSLogix 5
  • RSLogix 500
  • PanelBuilder
  • Experience configuring SCADA / HMI platforms such as :
  • Intellution iFIX
  • Wonderware
  • RSView
  • Ability to read electrical schematics, engineering drawings, and instrumentation diagrams.
  • Strong math, problem-solving, and communication skills (written and verbal).
  • Ability to work independently with strong ownership mindset.
  • Additional Requirements
  • Ability to operate forklift equipment (Certification required).
  • Respirator fit certification (or ability to obtain).
  • Ability to use basic computer tools (email, Microsoft Office, CMMS).

    • Preferred Attributes

  • Experience with predictive maintenance technologies.
  • Knowledge of packaging automation systems.
  • Ability to train others and support continuous improvement culture.
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