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Manufacturing Engineer
Manufacturing EngineerLexair, inc. • Lexington, KY, US
Manufacturing Engineer

Manufacturing Engineer

Lexair, inc. • Lexington, KY, US
[job_card.variable_hours_ago]
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  • [job_card.full_time]
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Job Description

Job Description
Salary:

Position Summary:

The Manufacturing Engineer will specialize in CNC machining to optimize our manufacturing processes and enhance efficiency, quality, and cost-effectiveness. With a robust background in CNC machining, process optimization, and continuous improvement methodologies, the Manufacturing Engineer will develop and implement manufacturing methods that leverage both current and future equipment capabilities to ensure consistent production in the machine shop. This role includes procuring and developing tooling, fixturing, and programming to support production at all levels.


Key Responsibilities:

  • Develop, optimize, and troubleshoot CNC programs for machining operations using CAM software and G-code programming to maximize machine efficiency and part quality.
  • Analyze existing manufacturing processes to identify opportunities for improvement, focusing on cycle time reduction, cost savings, and quality enhancements.
  • Design and implement fixtures, tooling, and workholding solutions to improve machining accuracy, stability, and repeatability.
  • Collaborate with engineering and production teams to support the successful introduction of new products into manufacturing, including process development, prototype machining, and design.
  • Partner with quality assurance teams to develop and implement inspection methods, process controls, and quality standards that ensure the production of high-quality parts.
  • Lead and participate in continuous improvement initiatives, such as lean manufacturing projects, to drive operational excellence and waste reduction.
  • Coordinate machine maintenance activities, including preventive maintenance schedules and calibration, to ensure optimal machine performance and uptime.
  • Provide training and technical support to production teams on new processes, equipment, and procedures. Maintain accurate documentation of process changes, procedures, and work instructions.
  • Conduct cost analysis and feasibility studies for process improvements, capital investments, and tooling upgrades to support decision-making and cost reduction efforts.
  • Ensure compliance with all safety regulations and protocols in manufacturing activities and actively promote a culture of safety in the workplace.
  • Ensure production machining is adequately supported through timely problem-solving and resource allocation.
  • Improve and develop new tooling and fixturing to enhance production efficiency and quality.
  • Document processes to ensure reliability and consistency in production.
  • Focus on reducing cycle times and managing overall machine efficiencies to enhance productivity.
  • Maintain a strong understanding of materials used in machining to support process optimization and quality assurance.
  • Other duties may be required as assigned by the Company.


Qualifications:

  • Education:
    • Bachelors degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
  • Experience/Skills Required:
    • A minimum of 10 years of proven experience in manufacturing engineering with a focus on CNC machining, preferably in a precision machining environment.
    • Proficiency in CNC programming and CAD/CAM software (e.g., Mastercam, SolidWorks).
    • Strong understanding of machining principles, tooling design, and machining process optimization.
    • Experienced in quality management systems and quality assurance techniques.
    • Excellent problem-solving skills and analytical abilities with a focus on continuous improvement.
    • Excellent communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams, including operators, sales, and technical tooling representatives.
    • Ability to work well with multiple personality types and promote a collaborative environment.



Working Conditions / Physical Requirements:

  • Work Environment:
    • Work is primarily conducted in a machine shop environment with exposure to CNC mills, lathes, grinders, and multitasking machines.
  • Physical Requirements:
    • Ability to stand, walk, and move around the shop floor for extended periods.
    • Ability to lift and carry objects weighing up to 75 lbs.
    • Frequent bending, stooping, and handling of machine tools and materials.




EEO, including disability and vet


We Look forward to hearing from you!

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