Develop end-to-end machining strategies for prototype and low-volume R&D parts from CAD ? CAM ? first article.
Create advanced CAM programs and probing routines to optimize machine use.
Select tooling, feeds / speeds, work-holding, and probing strategies; optimize for risk, tool life, cycle time, and part stability.
Collaborate with engineering and quality during early part development.
Iterate machining strategies using real cutting data and in-process feedback.
Support first-article success on tight-tolerance, high-value parts.
Design and specify custom fixtures and work-holding for large VTL components.
Set up and prove CNC programs; troubleshoot chatter, distortion, thermal growth, and alignment issues in real time.
Develop setup sheets, tool lists, and standardized process documentation.
Establish programming standards, best practices, and support configuration control.
Drive continuous process improvements to reduce risk, scrap, and iteration time.
Minimum Qualifications
10+ years hands-on manufacturing, 5+ years CNC programming.
Experience with VTL or large, complex, flight-critical components.
Skilled with nickel-based alloys (Inconel, Monel), copper, aluminum, titanium.
Strong blueprint reading, GD&T, fixture design, and work-holding skills.
Setup sheet and tool list creation experience.
Excellent communication and project management; comfortable on the shop floor.
Preferred Qualifications
Bachelor's degree in engineering or related field.
Experience with short-run, prototype, or non-production machining.
Proactive in quality improvements with process enhancement track record.
Knowledge of CMM inspection.
Experience with cranes, forklifts, or heavy lifting equipment.
Experience transitioning parts from prototype to production.
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