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Staff Mechanical Engineer, Spacecraft Engineer
Staff Mechanical Engineer, Spacecraft EngineerMotive Workforce Solutions • Alameda, CA, United States
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Staff Mechanical Engineer, Spacecraft Engineer

Staff Mechanical Engineer, Spacecraft Engineer

Motive Workforce Solutions • Alameda, CA, United States
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Job Description

We are seeking a Staff Mechanical Engineer to lead the mechanical design and manufacturability of next-generation Hall-effect thrusters for spacecraft propulsion. This position is critical in ensuring propulsion systems achieve world-class performance and reliability in orbit, while also being optimized for repeatable, cost-effective, and scalable production.

The ideal candidate combines deep expertise in mechanical design for extreme environments with a proven ability to apply design-for-manufacture (DFM) and design-for-assembly (DFA) principles. This is a leadership role with direct impact on the design, integration, and qualification of propulsion hardware that must survive launch and operate reliably for years in space.

Key Responsibilities

  • Own the mechanical architecture of Hall-effect thrusters, including discharge channels, magnetic circuits, and electrode assemblies
  • Drive DFM / DFA practices to scale hardware from prototypes into high-volume production
  • Specify advanced materials, coatings, and joining methods suitable for plasma environments and long-duration missions
  • Perform structural, thermal, and dynamic analyses to validate designs against launch and space environments
  • Collaborate with suppliers and manufacturing teams to resolve producibility challenges and qualify vendors
  • Lead and support mechanical testing campaigns (vibration, shock, thermal-vacuum, life testing) for flight hardware
  • Partner with plasma physics, electrical, and systems engineering teams to ensure integrated thruster performance
  • Mentor engineers, review designs, and serve as subject matter expert in manufacturable spacecraft propulsion hardware
  • Champion continuous improvement to simplify, standardize, and modularize designs for reduced cost and faster production cycles

Compensation

  • Base salary range : $150,000 - $185,000 per year (Bay Area market range; excludes bonuses and benefits)
  • Job Requirements

    Minimum Qualifications

  • Bachelor's or Master's degree in Mechanical, Aerospace, or related engineering field
  • 5+ years of experience in mechanical design of aerospace hardware (propulsion or high-reliability spacecraft systems)
  • Expertise in structural, thermal, and materials design considerations for spaceflight hardware
  • Proven track record applying DFM / DFA principles to aerospace hardware transitioned into production
  • Proficiency with CAD and analysis tools (SolidWorks, Creo, NX, ANSYS, or equivalent)
  • Hands-on experience with qualification testing (vibration, shock, thermal-vacuum)
  • Familiarity with aerospace standards (NASA, ESA, ECSS, MIL-STD, or equivalent)
  • Strong communication and leadership skills with ability to mentor teams and influence system-level decisions
  • Preferred Skills / Multipliers

  • Direct experience with electric propulsion hardware (Hall-effect thrusters, ion engines)
  • Knowledge of high-temperature materials, ceramics, or coatings for plasma-facing components
  • Experience scaling hardware from development units to flight production
  • Familiarity with additive manufacturing or advanced manufacturing techniques for propulsion
  • Previous leadership as a mechanical lead or system architect for flight-qualified hardware
  • Other Requirements

  • Must meet ITAR / EAR compliance as a U.S. Person (citizen, permanent resident, refugee, or asylee) or be eligible for licensing
  • Subject to background checks and, if applicable, government contract clearance
  • Applicants in San Francisco will be considered consistent with the Fair Chance Ordinance
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