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Engines Materials & Process Casting Engineer
Engines Materials & Process Casting EngineerBlue Origin • Southgate, Michigan, USA
Engines Materials & Process Casting Engineer

Engines Materials & Process Casting Engineer

Blue Origin • Southgate, Michigan, USA
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  • [job_card.full_time]
  • [job_card.permanent]
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Application close date :

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin we envision millions of people living and working in space for the benefit of Earth. Were working to develop reusable safe and low-cost space vehicles and systems within a culture of safety collaboration and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role is part of the Blue Origin Engines business unit where our focus is the design development manufacturing and testing of engines and propulsion systems. Built for multiple uses our family of engines is powering the next generation of rockets for commercial civil national security and human spaceflight.

At Blue Origin we envision millions of people living and working in space for the benefit of Earth. Were working to develop reusable safe and low-cost space vehicles and systems within a culture of safety collaboration and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This is a unique role which will span Materials and Process Engineering and aspects of casting producibility where you will help drive manufacturable casting designs to improve first-time yields followed by qualifying the hardware.

Special Mentions :

  • Relocation provided
  • Travel expected up to 20% of the time

Responsibilities include but are not limited to :

Support and provide oversight for design intent related to casting process development and process control at manufacturing sites.

Influence establish and control process envelopes for gating design shell mold prep and melt / pour process steps such that Engineering requirements are met.

Influence Design for Manufacturability (DFM) such that cast hardware can be produced at rate with minimal rework

Review casting part drawings and collaborate with design analysis manufacturing on the implementation of design requirements into production.

Own casting part qualification; collaborate with design analysis manufacturing to align on testing scope.

Complete Materials & Processes Engineering responsibilities on First Article Qualifications non-conformances repairs and continuous improvement projects.

Find opportunities for new or improved material and process development coordinate test campaigns provide program updates to Product Team Leads.

Participate in the development of internal engineering and quality processes to standardize and accelerate material evaluation implementation and qualification procedures.

Minimum Qualifications :

  • B.S. or higher degree in Materials Science & Engineering Chemical Engineering Mechanical Engineering or related field
  • Minimum 5 years process engineering experience with metal casting
  • Ability and willingness to work onsite with up to 20% of the time (or as needed) being in or traveling to Arlington WA and the balance being in Kent / Renton WA or Huntsville AL
  • Experience with basic gating / riser design investment or molding process melt and cast process
  • Metallurgical expertise with material systems used in the aerospace industry such as Ni-based alloys Ti-based alloys oxygen-compatible alloys
  • Experience with part and process qualification and developing process controls
  • Ability to collect and analyze data and present results in a meaningful format
  • Preferred Qualifications :

    Metallurgical understanding of heat treatment and welding for Nickel-based superalloys

    Experience in CAD software such as CREO or SolidWorks

    Expertise with casting process simulation software (Magmasoft or ProCAST)

    Expertise in statistical process control for wax shell cast and dimensions

    Experience with and knowledge of investment / shell process and slurries. Ability to drive process control and improvements

    Experience with auditing casting and associated processes. Expertise with driving corrective actions.

    Experience with failure and forensic analysis of aerospace hardware

    Understanding of aerospace quality standards and Quality Management Systems

    Compensation Range for :

    WA applicants is $117498.00-$164497.20

    Other site ranges may differ

    Culture Statement

    Dont meet all desired requirements Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin we are dedicated to building an authentic workplace so if youre excited about this role but your past experience doesnt align perfectly with every desired qualification in the job description we encourage you to apply anyway. You may be just the right candidate for this or other roles.

    Export Control Regulations

    Applicants for employment at Blue Origin must be a U.S. citizen or national U.S. permanent resident (i.e. current Green Card holder) or lawfully admitted into the a refugee or granted asylum.

    Background Check

    Required for all positions : Blues Standard Background Check

    Required for Certain Job Profiles : Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation

    Required for Certain Job Profiles : Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW) Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10001 lbs. and / or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce may be subject to additional Federal Motor Carrier Safety Regulations including : Driver Qualification Files Medical Certification (obtained before onboarding) Road Test Hours of Service Drug and Alcohol Testing (CDL drivers only) vehicle inspection requirements CDL requirements (if applicable) and hazardous materials transportation / shipping training.

    Required for certain Job Profiles : Ability to obtain and maintain Merchant Mariner Credential which includes pre-employment and random drug testing as well as DOT physical

    Benefits

    Benefits include : Medical dental vision basic and supplemental life insurance paid parental leave short and long-term disability 401(k) with a company match of up to 5% and an Education Support Program.

    Paid Time Off : Up to four (4) weeks per year based on weekly scheduled hours and up to 14 company-paid holidays.

    Dependent on role type and job level employees may be eligible for benefits and bonuses based on the companys intent to reward individual contributions and enable them to share in the companys results or other factors at the companys sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

    Equal Employment Opportunity

    Blue Origin is proud to be an Equal Opportunity / Affirmative Action Employer and is committed to attracting retaining and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications performance and abilities. We support the establishment and maintenance of a workplace that fosters trust equality and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire promotion and other terms and conditions of employment regardless of their race color religion sex sexual orientation gender identity national origin / ethnicity age physical or mental disability genetic factors military / veteran status or any other status or characteristic protected by federal state and / or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal state and local laws including the Washington Fair Chance Act the California Fair Chance Act the Los Angeles Fair Chance in Hiring Ordinance and other applicable laws. For more information on Know Your Rights please see here.

    Affirmative Action and Disability Accommodation

    Applicants wishing to receive information on Blue Origins Affirmative Action Plans or applicants requiring a reasonable accommodation in order to participate in the application and / or interview process please contact us at . Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.

    California Applicant Privacy Notice

    If you are a California resident please reference the CA Applicant Privacy Notice here.

    Required Experience :

    IC

    Key Skills

    JSP,Building Construction,Downstream,Home Care,Art And Craft

    Employment Type : Full-Time

    Experience : years

    Vacancy : 1

    Monthly Salary Salary : 117498 - 164497

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