The Programming / PLC Technician is responsible for the configuration, troubleshooting, and maintenance of programmable logic controllers, automation systems, and communication networks across all underground and surface mining operations. This role ensures reliable operation of electrically controlled systems critical to production, safety, and environmental compliance.
Requirements
· Develop, modify, and maintain PLC programs for mining equipment, conveyors, ventilation, dewatering, and power distribution systems.
· Troubleshoot automation faults using ladder logic, function block, and structured text programming.
· Integrate and calibrate field devices including sensors, VFDs, relays, encoders, and communication interfaces.
· Perform diagnostics and network maintenance on Ethernet/IP, Modbus TCP, and fiber optic communication systems.
· Support real-time data acquisition, historian, and SCADA interfaces.
· Coordinate with electrical and mechanical maintenance teams to ensure minimal downtime and rapid fault resolution.
· Maintain and document PLC backups, I/O maps, network diagrams, and revision control for all systems.
· Assist in commissioning new equipment, verifying interlocks, control logic, and safety circuits.
· Provide technical training and field support to electricians and maintenance personnel on control systems.
· Work closely with engineering and operations to improve process efficiency and equipment reliability through automation upgrades.
Typical Education & Experience
· 2+ years of experience in industrial automation or mining controls preferred.
· Proficiency with Allen-Bradley ControlLogix/CompactLogix platforms; experience with ABB or Toshiba systems a plus.
· Strong understanding of electrical schematics, control wiring, and instrumentation.
· MSHA certification preferred or willingness to obtain.
· Associate or Bachelor’s degree in Electrical Engineering Technology, Industrial Automation, or related field preferred.
Benefits
Compensation at an attractive hourly rate of $23.42-$29.58, depending on experience and process of obtaining electrical certification.
In addition, there's potential to earn various bonuses based on safety, production metrics, and attendance.
At Foresight Energy, we pride ourselves on being an equal opportunity employer. We offer an outstanding wage and benefits package, which includes medical, dental, vision, and prescription coverage; life insurance; 401(k) plan; paid holidays; vacation time; and so much more.
Programming / PLC Technician • Macedonia, IL, US
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