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CNC PROCESS ENGINEER
CNC PROCESS ENGINEERPacAero • Springfield, MA, US
CNC PROCESS ENGINEER

CNC PROCESS ENGINEER

PacAero • Springfield, MA, US
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  • [job_card.full_time]
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Job Description

Job Description

Description :

PacAero Agawam is seeking a highly skilled CNC Process Engineer with strong Mastercam programming experience, hands-on CNC setup expertise, and a passion for process optimization. This role is responsible for developing, implementing, and improving machining processes for high-precision aerospace components.

The ideal candidate will have solid experience with Okuma 5-axis and Haas vertical machining centers, with the ability to program, prove-out, and optimize machining operations in a fast-paced aerospace environment.

This position is full-time onsite, Monday–Friday.

Requirements :

Process Engineering & CNC Programming

  • Develop CNC machining programs and produce NC code in Mastercam for complex aerospace components.
  • Select cutting tools best suited for materials, geometry, and tolerance requirements.
  • Create and maintain detailed setup sheets, operation-specific prints, and inspection criteria (process control documents).
  • Thoroughly document all manufacturing processes for repeatability and future use.
  • Perform research and development machining projects as assigned by the Machine Shop Manager.
  • Help develop new ideas to increase productivity, improve quality, and reduce rejects.

Hands-On Setup, Operation & Troubleshooting

  • Set up CNC milling machines (multi-axis) and complete first-piece runs, including first-piece inspections.
  • Operate CNC milling machines for prototype and production runs, performing required in-process inspections.
  • Use precision inspection equipment to verify every part meets dimensional and quality requirements.
  • Troubleshoot machining, tooling, and process issues to ensure maximum uptime and part quality.
  • Support machine operators when questions or problems arise.

    • Tooling, Fixtures & Equipment

  • Select, specify, and manage cutting tools and holders optimized for aerospace materials.
  • Maintain tool inventory levels and collaborate with Purchasing to ensure availability and cost control.
  • Evaluate new tooling technologies, vendors, and strategies to improve performance, reduce cost, and enhance tool life.
  • Establish and maintain standardized tool libraries and Mastercam toolpath templates to improve consistency and repeatability.
  • Design and manufacture required fixtures for machining and assembly operations.
  • Maintain standardized tool management systems and documentation.
  • Perform routine maintenance on CNC machine tools as needed.
  • Ensure machining processes enable unattended or lights-out machining whenever possible.

    • Quality & Compliance

  • Ensure all machining operations comply with AS9100 and customer-specific aerospace requirements.
  • Maintain proper documentation, traceability, and revision control.
  • Collaborate with Quality Assurance to address nonconformances and implement corrective actions.
  • Follow all company safety requirements when working with cutting tools, fixtures, and CNC machinery.
  • Keep the Machine Shop Manager informed of issues that could impact quality, productivity, or delivery.

    • Cross-Functional Collaboration & Communication

  • Work closely with machinists, supervisors, engineers, and quality inspectors to resolve technical challenges.
  • Provide technical support during program prove-outs and machine operator training.
  • Attend or conduct meetings as required to support planning, improvement, and problem-solving.
  • Perform any additional duties assigned by the Machine Shop Manager.

    • QUALIFICATIONS :

  • Minimum 5 years of CNC machining or programming experience in aerospace or high-precision manufacturing.
  • Strong experience programming with Mastercam (multi-axis milling).
  • Hands-on CNC setup experience, preferably on Okuma 5-axis and Haas vertical mills.
  • Strong understanding of GD&T, blueprint reading, and aerospace documentation standards.
  • Familiar with AS9100 quality system requirements.
  • Proficient with precision inspection tools and methods.
  • Excellent problem-solving, communication, and organizational skills.

    • SKILLS, KNOWLEDGE, AND ABILITIES :

  • Skilled in fixture design, tool selection, and machining strategy optimization.
  • Experience with Okuma OSP controls and G-code editing.
  • Familiarity with lean, 5S, or Six Sigma methodologies.
  • Ability to thrive in a high-mix, low-volume aerospace environment with tight tolerances.
  • Strong analytical thinking and process-oriented mindset.

    • PHYSICAL REQUIREMENTS AND WORKING CONDITIONS :

  • Climate-controlled precision machine shop.
  • Frequent standing, walking, and lifting up to 50 lbs.
  • Close collaboration with engineers, programmers, machinists, and inspectors to meet mission-critical aerospace standards.
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