Operational Excellence Engineer.Continuous Improvement, Lean initiatives, and operational transformation within a large-scale manufacturing environment.
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We are seeking an experienced Operational Excellence Engineer to join our manufacturing operations team. This is a high-impact role responsible for driving Continuous Improvement, Lean initiatives, and operational transformation within a large-scale manufacturing environment.
The ideal candidate is a seasoned professional with 10+ years of hands-on OPEX experience in a manufacturing facility and proven expertise in Lean, TPS, and process improvement methodologies.
Key Responsibilities
Serve as an active, hands-on member of the OpX team, working directly on the manufacturing floor.
Drive the implementation of Lean Manufacturing, Toyota Production System (TPS), and Continuous Improvement initiatives.
Lead multi-year cost reduction projects and develop a sustainable pipeline of improvement opportunities.
Facilitate Kaizen events and provide coaching on Lean tools across all levels of the organization.
Train employees and leaders in problem-solving, standard work, 5S, SMED, and other Lean methodologies.
Analyze operational data (OEE, downtime, waste, performance metrics) to identify trends and define improvement priorities.
Support root cause analysis activities using tools such as 5 Whys, Yamazumi charts, process flow mapping, and value stream mapping.
Create and maintain process documentation, SOPs, and visual management systems.
Promote a team-based culture focused on engagement, accountability, and continuous learning.
Collaborate with leadership to align improvement efforts with strategic business objectives.
Support change management to ensure sustainability of implemented improvements.
Manage and coach Kaizen Technicians and provide leadership support to Production Managers.
Required Qualifications
Bachelor’s degree in Engineering, Industrial Engineering, or related field OR equivalent experience.
Minimum 10 years of Operational Excellence experience in a manufacturing environment (mandatory).
Strong background in Lean Manufacturing (TPS) with 7–10 years of hands-on application.
Experience enforcing safety policies in manufacturing settings.
Proficiency in SAP and Microsoft Office.
Demonstrated ability to lead teams, influence without authority, and work in a multicultural environment.
Strong analytical and problem-solving skills, including experience with :
Kaizen
SMED
5S
Visual Management
Standard Work Development
Pull Systems & Flow Design
Value Stream Mapping
DMAIC
Cost reduction project leadership
Experience in high-mix, low-volume production environments.