Process engineer • springfield ma
The Senior Braiding / Process Engineer is a hands-on technical leader responsible for developing, optimizing, and supporting braiding and spiral reinforcement processes for high-performance hose an... Show more
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The average salary range is between $ 77,506 and $ 125,000 year , with the average salary hovering around $ 92,532 year .
Position Summary
The Senior Braiding / Process Engineer is a hands-on technical leader responsible for developing, optimizing, and supporting braiding and spiral reinforcement processes for high-performance hose and flexible conduit systems. This role will work closely with manufacturing, maintenance, and quality teams to improve product performance, ensure process stability, and support qualification efforts for aerospace and industrial applications.
Key Responsibilities
Develop, document, and optimize braiding and spiral process parameters, including process windows, setup sheets, and standard work instructions
Provide hands-on technical support on the production floor to troubleshoot and improve braiding and spiral hose manufacturing lines
Collaborate with operators and maintenance teams to debug and optimize equipment performance
Lead or support product qualification testing (e.g., proof, burst, impulse, temperature cycling)
Analyze and refine braid/spiral design parameters, including angle, coverage, picks per inch, tension, and carrier configurations
Ensure processes meet performance requirements for pressure, flexibility, and impulse life
Support continuous improvement initiatives across manufacturing operations
Contribute to testing strategy and validation protocols as needed
Required Qualifications
Bachelor’s degree in Engineering or related technical field (or equivalent experience)
Minimum 5+ years of experience in hose or flexible conduit manufacturing, preferably in aerospace or high-spec industrial environments
Hands-on experience with horizontal braiders and/or spiral hose lines (OMA or similar OEM equipment)
Experience with bobbin winding and wire twisting processes
Strong knowledge of 300 series stainless steel, wire drawing, and work hardening techniques
Strong understanding of braiding and spiral reinforcement design principles
Experience developing and standardizing manufacturing processes and documentation
Proven ability to work in a hands-on, shop-floor environment
Work Authorization: U.S. Persons required due to aerospace/defense (ITAR or similar compliance)
Preferred Qualifications
Experience with PTFE/fluoropolymer or hydraulic hose manufacturing
Familiarity with engineered yarns and filaments (e.g., para-aramid, meta-aramid)
Understanding of bobbin head design, maintenance, and troubleshooting
Knowledge of testing standards, protocols, and requirements for aerospace or industrial hose systems
Experience supporting product qualification and certification efforts
All your information will be kept confidential according to EEO guidelines.
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We believe that different perspectives and backgrounds are what make a company flourish. All qualified applicants will receive equal consideration for employment regardless of color, religion, sex, sexual orientation, gender identity, national origin, economic status, disability, age, or any other legally protected characteristics. We are proud to be an inclusive company with values grounded in equality and ethics, where we celebrate, support, and embrace diversity.
At no time during the hiring process will Smiths Group, nor any of our recruitment partners ever request payment to enable participation – including, but not limited to, interviews or testing. Avoid fraudulent requests by applying jobs directly through our career’s website (Careers - Smiths Group plc)
