Controls Engineer

Job Title: Controls Engineer
Location: Fort Wayne IN area (relocation assistance available)

A leading manufacturing company is seeking a skilled and driven Controls Engineer to join their team at a state-of-the-art production. This individual will play a key role in supporting production operations, leading capital projects, developing process improvements, and implementing innovative solutions on the manufacturing floor.

This opportunity is ideal for an engineer with a strong background in automation, electrical design, and continuous improvement who thrives in a hands-on, collaborative environment.

Key Responsibilities:

Production Support

• Provide technical support during manufacturing operations through structured problem-solving and troubleshooting.

• Maintain and develop process flow diagrams and facility layouts.

• Analyze current manufacturing processes and implement safety and efficiency improvements.

Electrical Design

• Review and analyze electrical system designs.

• Develop PLC programs, servo motion systems, hydraulics, pneumatics, and sensor integration.

• Design electrical cabinets, backplanes, and related hardware.

• Own electrical design projects from scope definition through successful implementation.

Project Management

• Participate in cross-functional reviews for new product introductions and custom product designs.

• Develop and communicate standards for new product launches and process improvement projects.

• Review and approve engineering drawings to optimize manufacturability, cost, and tooling.

Process Development & Continuous Improvement

• Lead and support strategic initiatives focused on cycle time, quality, safety, and cost reduction.

• Support the quality department in resolving production-related issues and audit action items.

• Participate in and lead team-based continuous improvement projects.

Required Skills & Experience:

• Hands-on experience with Allen Bradley PLCs and ladder logic (Red Lion a plus).

• Proficiency in Microsoft Office (Excel, Word, PowerPoint, Outlook).

• Strong CAD skills in both 2D and 3D (AutoCAD and Inventor preferred).

• Familiarity with statistical analysis tools (Minitab, Cpk/Ppk).

• Experience with Ignition SCADA and Fanuc robotics is a plus.

• Strong communication skills with the ability to convey complex data clearly and effectively.

• Strong organizational, analytical, and problem-solving skills.

• Comfortable working on the floor troubleshooting mechanical, pneumatic, hydraulic, and electrical systems.

Education & Certifications:

• Bachelor’s Degree in Engineering (Electrical, Mechanical, Automation, or similar).

• 3+ years of related experience in a manufacturing environment.

• Equivalent education and experience combinations will be considered.

• Certifications in Fanuc, Allen Bradley, or CNC systems are a plus.

Why Apply?

• Join a company with a strong commitment to innovation and operational excellence.

• Work with a collaborative team that values continuous improvement and professional development.

• Competitive compensation and opportunities for growth.