Mechanical Design Engineer - Material Handling

About Mesabi Metallics When you join the team at Mesabi Metallics, you become part of a pioneering group advancing sustainable mining practices and driving innovation in the iron ore industry.

Our commitment extends to providing a safe work environment, supporting environmental stewardship and generating value for all stakeholders.

You will be joining us at a pivotal moment in Minnesota’s mining history:

• Mesabi Metallics’ cutting-edge iron ore mining and pelletization project is currently under construction.
• Once completed, it will mark the first new mine and pellet plant in Minnesota in nearly 50 years.
• More importantly, you'll be immersed in a positive, supportive work environment that values your contributions and fosters your professional growth.
• Our culture is shaped by our core values which are sustainability, integrity, inclusivity, innovation, teamwork, determination and performance, and our employees are empowered to make a difference every day.
• At Mesabi Metallics, you are part of a legacy of excellence, playing a key role in shaping the future of global infrastructure and industry.
• Position Summary Mesabi Metallics is seeking an experienced Design Engineer specializing in Mechanical Material Handling systems, responsible for overseeing the design engineering activities related to bulk material handling equipment /system for steel industry projects, including iron ore mining, beneficiation, pelletization, and downstream iron & steel making.
• The incumbent ensures efficient, reliable material flow systems that optimize productivity while maintaining the highest standards of safety.
• Job Responsibilities Lead design, engineering, and execution of mechanical material handling equipment / systems including conveyors, feeders, stackers, reclaimers, crushers, hoppers, silos, and transfer stations.
• Develop technical specifications, datasheets, layout and detail drawings for material handling systems ensuring compliance with project requirements and industry standards.
• Review and approve vendor drawings, equipment datasheets, and fabrication processes.
• Perform equipment selection, capacity calculations, and layout optimization to meet operational and throughput targets.
• Coordinate with civil, structural, electrical, and automation teams for integrated project delivery.
• Support procurement, installation supervision, testing, and commissioning activities on site.
• Conduct troubleshooting and root cause analysis for material handling equipment during construction and operation.
• Ensure compliance with safety standards (OSHA), environmental regulations, and company policies.
• Prepare project reports, technical documentation, status updates and as-built drawings.
• Collaborate with contractors, vendors, and regulatory authorities to ensure quality and timely execution.
• Mentor junior engineers and facilitate technical knowledge sharing.
• Skills and Qualifications 7 to 15 years of hands-on experience in mechanical engineering focusing on material handling systems within steel, mining, or bulk material industries.
• Strong knowledge of mechanical design and operation of conveyors (belt, chain, screw), crushers, feeders, stackers, and reclaimers.
• Proficient in CAD software (AutoCAD, SolidWorks) and material handling simulation tools.
• Familiarity with industry standards (CEMA, ASME, ASTM) and safety regulations.
• Experience with EPC/EPCM project execution and vendor management.
• Excellent problem-solving, communication, and project management skills.
• Ability to work effectively in multidisciplinary project teams.
• Professional Engineer (PE) certification or equivalent.
• Knowledge of bulk material flow dynamics and equipment maintenance.
• Experience with condition monitoring and reliability engineering.
• Familiarity with automation and control systems used in material handling.
• Exposure to project scheduling and cost control tools (Primavera, MS Project).
• Education Bachelor's degree in Mechanical Engineering or related Field.
• Physical Requirements This position is a mixture of field work and office duties.
• Field work will be conducted daily throughout the year so exposure to the elements (rain, snow, cold, heat, etc) is to be expected.
• The office duties will require work in front of a laptop, desk, and phone.

Salary Range :

• $120,000 - $150,000 annually, depending on experience and qualifications.

Benefits :

• Health Insurance: Comprehensive medical and dental coverage with an HSA option.

Retirement Plan:

• 401(k) with 4% company match.

Lincoln STD, LTD, & Life Insurance:

• Coverage provided by Mesabi Metallics.

Paid Time Off (PTO):

• 0-3 Years: 96 hours per year. Plus 9 paid holidays and 2 floating holidays.
• Mesabi Metallics Company LLC is an equal opportunity employer and values diversity in the workplace.
• We are committed to creating an inclusive environment where all employees feel valued, respected, and empowered to contribute to our success.
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