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Amphenol ICC
Reliability EngineerAmphenol ICC • NC, Raleigh
Reliability Engineer

Reliability Engineer

Amphenol ICC • NC, Raleigh
30+ days ago
Job type
  • Full-time
Job description

RESPONSIBILITIES

:

Test, Validation & Qualification

  • Develop and execute reliability and qualification test plans specific to AI-scale cable assemblies, including: Thermal cycling and thermal aging Temperature/humidity bias (THB) Vibration and mechanical shock Flex, bend, torsion, and pull testing Connector mating/unmating durability Accelerated life testing (ALT) with combined stresses

Failure Analysis & Root Cause

  • Lead complex electrical-mechanical failure analysis for cable assemblies, including: Intermittent opens and shorts Signal degradation over life Connector fretting, corrosion, or plating wear Crimp, weld, or termination failures.
  • Apply structured root cause methods (8D, 5-Why, Fishbone) supported by: Electrical probing and TDR X-ray and micro sectioning Optical and SEM analysis (as applicable)

Reliability Modeling & Data Analytics

  • Build life and reliability models (Weibull, Arrhenius, Coffin-Manson, Miner's rule) appropriate for cable and connector failure mechanisms.
  • Correlate accelerated test results with field data to validate models and confidence levels.
  • Analyze FRACAS, RMA, and deployment data to identify systemic risks across large-scale AI infrastructure.
  • Understanding of FIT and MTBF software

Technical Leadership & Documentation

  • Author reliability reports, qualification summaries, and launch readiness documentation suitable for executive and customer review.
  • Clearly communicate reliability risks and tradeoffs in high-performance AI systems.

QUALIFICATIONS:

  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, or related field
  • 5+ years of experience in reliability engineering, validation, or failure analysis for cable assemblies, connectors, or high-speed interconnects.
  • Strong understanding of high-speed electrical performance and how it degrades over time and stress.
  • Hands-on experience with mechanical and environmental testing of cable assemblies.
  • Proven experience diagnosing intermittent and mixed electrical-mechanical failures.
  • Proficiency with reliability statistics and life data analysis (Weibull, ALT correlation).
  • Strong cross-functional communication and technical leadership skills.

Additional Qualifications

  • Experience with AI data center or hyperscale infrastructure.
  • Familiarity with high-speed copper and hybrid cable technologies (DAC, AOC, internal high-speed harnesses).
  • Working knowledge of SI/PI concepts (eye margin, BER, impedance control) as they relate to reliability.
  • Familiarity with relevant standards (IPC, IEC, Telcordia, MIL-STD, or equivalent).
  • Ability to travel internationally and domestically, up to 20%.

Key Competencies

  • Systems-level thinking across electrical, mechanical, and environmental domains
  • Strong lab-based troubleshooting and root cause analysis
  • Data-driven decision making under ambiguity.
  • Ability to balance performance, reliability, cost, and deployment speed.
  • Clear, concise technical communication
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Reliability Engineer • NC, Raleigh

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