Position Summary
The Controls Engineer in a large facility plant setting. Required knowledge of Rockwell and Allen-Bradley with the ability to trouble-shoot, debug and program from scratch if necessary.
Key Responsibilities
· Serve as the primary technical resource for plant electrical, controls, instrumentation, and automation systems.
· Troubleshoot, optimize, and improve controls and electrical systems to support safety, quality, reliability, and productivity.
· Develop and maintain plant controls standards and long-term automation strategies, including equipment replacement planning.
· Provide technical leadership, coaching, and training to E&I technicians.
· Ensure compliance with NFPA, OSHA, and plant electrical safety requirements, including LOTO and energized work practices.
· Support PLC, HMI, MES, and automation system development, programming, commissioning, and optimization.
· Validate PLC/MES data and support data analysis, KPI development, and process improvement initiatives.
· Partner with Engineering, Operations, and Maintenance to identify losses and implement improvements in safety, quality, reliability, and cost.
· Provide controls and electrical engineering support for capital projects, equipment installations, modifications, and startups.
· Serve as the plant subject matter expert for new controls and automation technologies and support technician training.
· Provide technical support for critical process and quality systems, including checkweighers, metal detectors, vision systems, flow controls, and temperature controls.
· Apply automation, simulation, modeling, and data technologies to improve manufacturing and packaging processes.
· Stay current with emerging automation technologies and identify opportunities to improve plant performance
Qualifications
Education
Experience
Technical Skills
Professional Skills
Sr. Controls Engineer • Birmingham, AL, US
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