Job Description: The Quality Engineer I plays a key role in maintaining product quality, compliance, and process control for medical device manufacturing. This position ensures adherence to regulatory standards, drives continuous improvement initiatives, and supports post-market surveillance activities. The engineer collaborates with cross-functional teams to investigate product and process issues, develop risk-based solutions, and ensure ongoing product conformance and customer satisfaction. Responsibilities:
Develop and execute quality and control plans to ensure product conformance and manufacturing continuity.
Lead investigations into production and customer quality issues to determine root cause and implement corrective and preventive actions (CAPA).
Perform hands-on troubleshooting of manufacturing nonconformities and customer-returned devices.
Monitor and analyze product performance using statistical and risk-based methodologies.
Prepare and maintain technical documentation related to investigations, nonconformities, and complaints.
Communicate complex technical issues and solutions effectively to internal stakeholders.
Ensure compliance with Quality System Regulations (QSR), company policies, and applicable international standards (FDA, ISO , etc.).
Support audits, inspections, and continuous improvement initiatives.
Participate in cross-functional quality projects and contribute to risk management and process improvement activities.
Requirements:
Bachelor's degree in engineering (Biomedical, Mechanical, Electrical, or related discipline).
Minimum years of relevant experience in a regulated industry (medical device or FDA environment preferred).
Strong knowledge of FDA regulations, including CFR Part (Quality System Regulation) and CFR Part (Medical Device Reporting).
Familiarity with ISO standards and other applicable regulatory requirements.
Proficiency in root cause analysis, risk management, and quality tools (FMEA, CAPA, D, etc.).
Excellent communication, analytical, and problem-solving skills.
Proficient in project management and data analysis techniques.
Experience in post-market surveillance or complaint handling.
Working knowledge of statistical software or data visualization tools.
Green Belt or Lean Six Sigma certification.
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Quality Engineer • Irvine, CA
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