Roles & Responsibilities: This is a full-time position will be responsible in providing support to the team leaders and upper management. General responsibilities
Ensure 5S is maintained in the respective work area (Debinding, Sintering & Heat treatment)
5S check list should be filled at the start of every shift
All parts must be clearly identified with the respective sintering cycle number/heat treatment cycle number
Unidentified parts/fallen parts must be properly disposed in the FOD bin
Move parts which are cleared by Quality from one process to the next as per the route card
Sintering
Load sintering fixture as per the plan
Ensure the parts loaded on the fixture can be combined in one cycle as per the recipe list available near each sintering furnace
Ensure parts are being staged on the sintering fixture are as per staging instruction
If no plan is available, take initiative to check with the team lead about the next plan
Load the sintering fixture in the sintering furnace as per plan and start the cycle
Ensure proper recipe is selected for the sintering cycle
Prepare run sheets by ensuring correct quantities are being transferred and all the check points are verified
Display run sheets on the sintering furnace
Print the route cards from doc-pro for each part loaded on the sintering fixture
Sinter ID, date, quantity, process start date & shift, process end date & shift should be filled on the route card
Unloading of fixture after completion of cycle
Unloading of parts from the fixture into bins and label each bin with part number, cycle number and quantity.
Filing the run sheets in the filing cabinets after unloading the parts
Moving the ceramics to the ceramic storage area to their respective locations
Clean Sintering fixture using vacuum cleaner after unloading every cycle
Heat Treatment
Load heat treatment fixture as per the plan
Ensure the parts loaded on the fixture can be combined in one cycle as per the recipe list available near the heat treatment planning board
Ensure parts are being staged on the heat treatment basket as per staging instruction
If no plan is available, take initiative to check with the team lead about the next plan
Load recipes on the heat treatment computer as per the plan
Prepare run sheets by ensuring correct quantities are being transferred and all the check points are verified
File the old route card which has the information about the previous process carried and QC stamp in the filing cabinets
Ceramic cleaning and Magazine preparation
Clean ceramics and prepare magazines for molding
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Primary Lead Operator • San Antonio, Texas, United States
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